To select a proper filter system for the requirements of a given application, knowledge of filter efficiency and dirt capacity is required. The filter manufacturer needs to provide data, which are based on test procedures simulating real parameters on a laboratory scale. At present there is no standard for liquid filter testing (except multipass test to ISO 4572, which is for hydraulic filters).
Early cartridge filters were constructed from a square weave S.S. mesh. In this case, every hole or pore is nominally the same size. This measurement can be accomplished by evaluation of wire counts and thickness or by direct observation under microscope. As filter developed, different weaves (Photograph of woven wire mesh) for the mesh is being used and now it is difficult to measure by count and thickness of wire. Consequently, a number of methods of establishing the particle removal rating were developed.
As
described in ARP901 (Ref2), this is based on
the observation that, if a circular hole in
a flat plate is fully wetted in liquid, the
minimum bubble radius that the hole will support
is the radius of the hole. The differential
pressure across the bubble under these conditions
is controlled by the surface tension, so that
¶P = 2s Where ¶P = differential pressur
r s = Surface tension
Since
the minimum bubble radius corresponds to the
maximum differential pressure before bubbles
are released from the hole, the measurement
of differential pressure can be used to establish
a size for the hole.
(Picture of bubble point test)
ARP901
extends the method to triangular holes in flat
plates, but it must be recognized that the measured
differential pressure is also dependent on the
shape of the hole.
¶P = Ks s = surface
tension
r r = pore
size
Both
the glass bead test and the bubble point test
were historically reputed to provide an absolute
rating for the filter media, but also implied
that this was a cut-off point, in the sense
that in service no particles below this size
were removed, and all particles above this size
were removed. Both methods were based on spherical
particles, which only occur rarely in real filtration
applications.
In
an effort to address these difficulties, a further
test was developed, and is also included in
MIL-F-8815. This has been called the "nominal
rating".